Fass T D09 095G Manuel d'utilisateur Page 1

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INSTALLATION MANUAL
APPLICATION:
T D09 095G (95gph @ 15psi)
Cummins 5.9L 12 Valve
*owing into the mechanical lift
pump*
1994-1998
**Note: Cab and Chassis
may require modications**
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Résumé du contenu

Page 1 - INSTALLATION MANUAL

INSTALLATION MANUALAPPLICATION:T D09 095G (95gph @ 15psi)Cummins 5.9L 12 Valve*owing into the mechanical lift pump*1994-1998**Note: Cab and Chassis m

Page 2

A. Prepare FASS return line by cutting rubber junction connecting the two halves of the filler neck. Loosen the factory clamps at the tan

Page 3 - !WARNINGs!

A. Using thread tape, install the 10-300 into “E” and the 10-301 into the “T” port (on opposite end). Torque to 40 lb./ft.² Note:

Page 4

F. Connect factory plug into the FASS harness. Connect female plug of the FASS harness into pump. Turn key to “on”. With pump operat

Page 5 - Titanium Series

H. Once secure use (3) 1 3/4 bolts and (3) WA-1001D spacers to mount the pump to the bracket. G. Assemble the FASS pump bracket PBR-2001 using th

Page 6 - Contents

Fuel Filter –Install FWS-3003 on side of pump with draw tube in the middle of the filter nipple. Water Separator Filter –Install FS-1001 on water s

Page 7 - Mounting Package Contents

D. At the mechanical lift pump, cut and insert the PL-1005 Push-Lok fitting into the fuel line. Remember to use oil. E. Remove the stock

Page 8

Note: The Red Plastic Plugs located in the “H” ports can stay in place fuel will not flow through these ports. Coolant can be plumbed into these po

Page 9

 Blow out any open lines/cover any open ports  Bolts and fasteners properly tightened?  Electrical harness and fuel lines secured and properly

Page 10

Disclaimer: To help insure you receive the proper system and customer support at the local level, FASS has a VIP and Authorized Dealer network rep

Page 12

Dear Valued Customer, “Made in the USA” is not just a slogan at FASS; it’s what we live by! FASS is not only assembled in the USA but 98%+ of

Page 13

Serial # FASS Recommended Application T D09 095G Cummins 1994-1998 with stock - moderate extreme horsepower modifications Note: This pump was

Page 14

(T D09 095G) (T D09 095G) INSTALLATION MANUAL Follow these steps to ensure a simple installation of your new FASS TITANIUM

Page 15

Titanium Series 95 GPH 15 PSI (Approximately) Installation Step 1: Install Electrical Harness Step 2: Prepare Suction and Return Lines Step 3:

Page 16

Contents FL-1002 x17’ WH-1001 MP-9021 PBR-2001 PFB-2002

Page 17

Mounting Package Contents PL-1005 10-300 QD-1001 46044 RM-1003 HC-1004 HC-1001 Ring Terminal 10-301 10-299 4 Hex Bolt 3/8” -16x 1 1/2” 3 He

Page 18 - Nature of Problem

C. Using the ring terminal, connect green wire to a clean ground or nega-tive battery terminal. D. Secure relay and fuse in an upright pos

Page 19

G. Route wire harness along frame to the mounting location of the FASS pump. Completion of this step will be addressed in the Mounting Step. F. Lo

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